Computer Cases I Dislike - Dropping my project!

Just a General topic thing.

I’ve got to rage a little bit and beat myself up some.

I prefer a nice solid metal case, strong and durable, one that will last through several computer builds but I made a huge mistake, I bought one that while durable and thick metal, it was “Pretty”. I really liked the look and decided to buy it, that was stupid of me.

The ASUS AP201 is what I am referring to. I purchased it last year for my NVMe build and while it is a nice looking case, it falls very short on many fronts, let me count the ways:

  1. Holes Everywhere (part of its appeal) which really harms good airflow design.
  2. Every panel pops off (another appealing feature, and curse) and with a heavy metal case, this thing has had several near crashes with my floor and unfortunately today it wasn’t a near crash, it was a full blown crash. I will explain later.
  3. The location of the power supply is oddly mounted in the front of the case which makes the case front heavy. And this too affects airflow design.
  4. There are some very odd mounting locations on the inside bottom of the case for drives and extra fans.

The good things (just to be fair):

  1. It is attractive with it being perforated everywhere.
  2. Made out of thick steel which adds to the durability.
  3. The panels are very easy to remove, no tools, just pop them off.
  4. USB 3.2 Front Panel connectors and One illuminated Power Switch.
  5. Room for a Radiator, should you desire one.

I have had several near incidences and one real Kaboom moment. I was building a new filter for my intake fan (on the bottom of the case) using my 3-D printer. It turned out very nice actually. Much better than the thin plastic mesh filter it came with. I put it all together and then when I picked up the case, while I remembered the top of the case pops off easily, I forgot the front face does as well. It was only 2+ feet off the ground but it was loud when it hit. My heart skipped a beat. There was my very expensive computer broken on the ground.

All the panels popped off when it hit and the frame twists/bent a little bit, enough that the side panels were off by at least 10mm. One side panel had two plastic pins sheared off, I will try to 3D print replacements but I’m not sure it will work. The CPU fan popped off as well. Everything else “looked” okay. I reseated the NVMe cards, reinstalled the CPU fan, Powered it on and, it didn’t bootstrap. My heart dropped a few inches.

I took it apart, put it back together, reseated everything. Powered it on and it “started” working. ESXi 8 booted up but one of the NVMe drives was not recognized. I was able to re-enable it easy enough, but this was odd.

After I got ESXi 8 and my TrueNAS VM running, I ran a SCRUB, it passed! Now I am running a RAM test, this will take many many hours. Once that is done, a CPU test even though if the RAM test passes, I doubt the CPU test will fail (fingers crossed).

After I replace the broken plastic pins, I will be looking into a method to secure the front and top panels so they cannot pop off easily. Maybe a few well placed screws? If this fails, time to look for a new u-ATX case for this build. A case that can hold two 3.5" drives would be nice, but not required. But first, can I secure the panels I have now.

For my latest desktop build I went with a Montech Air. Good airflow and lots of room to install and place things. For $70 I’m very happy with it.

My friend, if you feel better… you should be with me yesterday when i was “refactoring” an HP RP5800 SFF case to fit my micro ATX board - standard ATX PSU… :smile:

I modify cases all the time, sometimes they need a little change to make them work as I see fit.

AND the power supply? Looks like a tight fit, but I guess it depends on the power supply. Did you have to drill or cut to get ventilation through the power supply, and I would be interested in seeing your modifications.

An an update on the saga, the plastic pins are really metal pins that I sheared off. I just found one wedged between the motherboard and case, the other was rolling around and think it was stuck somewhere when I first tried to locate the pins. Since I’m not a welder, I will still try to make some plastic pins. Worst case, I learn how to make these on Fusion 360. And if that fails, I may need to remove everything so I can drill a few holes for some screws.

I have to admit that initially i thought it would be a quite easy job, but i was kinda wrong.
All begin when the PSU die, replace it was not even convenient >> has this particular form factor


And is a 6 pin one. And wasn’t so old, but this kind of machine are well stressed (and i get it for free).
So i pratically had to cut everything on behind, and place the HW i have like that:

in my prospective everything is rotated.

  • blue is my standard PSU (take air from front, put away on side without let it enter into the case)
  • pink is SSD
  • yellow is the mainboard
  • purple is the GPU (i was initially using a low profile one, but is too old to do the job… so for the moment i put the one i have leaving the case open, but i will buy a riser to vertically mount it)

I need to

  • do some hole for let PSU take air, atm case is side opened
  • build a cover for the backside, don’t know if is worth 3d print or just use something that i can easy cut and adapt, still thinking about plastic and not metal
  • build a new button in a comfortable position, probably on top considering that the pc will be hide behind the tv
  • understand where can put 1 fan for help cool the VGA
  • 3d print a better front cover panel, the original is really ugly :smile:

micro atx mainboard fit really well, atx not all model

2 Likes

Good job. That does sound like a lot of work to be honest. I have never modified a case to that extreme. You are a brave sole.