Same drive showing up twice in Pool, one faulted

Morning all.

So with the release of electric Eel, I decided it was finally time to expand the capacity of my offsite backup server, which has been sat at 90% capacity for a while now (yes, i know, i know). I was having some issues with it, as seemingly new drives kept faulting, and at one point, had 3 drives faulted (16x8Tb drives in Raidz3). After visiting my friend who kindly hosts the server for me, and taking a load of spares, I identified the issue as either a bad backplane on one of the rows of my 24x chassis, or a bad HBA, as all but one drive faulted, but then this cleared on another reboot.Thankfully I had brought 2 spare drives with me, so i dropped dropped both in, and started the expansion. After only a few minutes of expansion, a drive dropped, I took the bad drive out and tested it in my USB Toaster, and it is indeed bad (fails SMART, only had 500 hours on it). I invoked the 2nd spare as a replacement, and thats been rebuilding now for the past few days (I’m now back home). The resilver completed, and the expansion resumed, and has as of now reached 26.23% (i’ll come back to that in a second)

Heres where it goes strange. Since my hardware issues started, the server has been painfully slow to load drive data in the GUI. When i go to storage, the page template loads, but its a good 45 to 60 seconds before it lists the drives. Since adding the replacement into the pool, I have two entries in drive list for /dev/sdf, both with the same serial number, one faulted, one not. I don’t think the new drive shows in the pool in the GUI yet, but I have 17 drives (when counting the 2 entries.). Its been like this since that first drive failure, and has been rebuilding since. I’d hoped that once the rebuilt was completed, it would sort itself out, but this morning, its stopped again at 26.23%, stating “expand: expansion of raidz3-0 in progress since Tue Nov 26 23:17:57 2024
27.2T / 104T copied at 44.5M/s, 26.23% done, paused for resilver or clear”.
Above it states “status: One or more devices could not be used because the label is missing or
invalid. Sufficient replicas exist for the pool to continue
functioning in a degraded state.”

At this point i decided it was time to consult the experts (thats you lot :smiley: )

Here are some outputs, hopefully they make more sense to you…

root@Plutonium[~]# zpool status Backup_Array
  pool: Backup_Array
 state: DEGRADED
status: One or more devices could not be used because the label is missing or
        invalid.  Sufficient replicas exist for the pool to continue
        functioning in a degraded state.
action: Replace the device using 'zpool replace'.
   see: https://openzfs.github.io/openzfs-docs/msg/ZFS-8000-4J
  scan: resilvered 7.93M in 00:00:06 with 0 errors on Wed Dec  4 08:58:48 2024
expand: expansion of raidz3-0 in progress since Tue Nov 26 23:17:57 2024
        27.2T / 104T copied at 44.5M/s, 26.23% done, paused for resilver or clear
config:

        NAME                                                   STATE     READ WRITE CKSUM
        Backup_Array                                           DEGRADED     0     0     0
          raidz3-0                                             DEGRADED     0     0     0
            sdn2                                               ONLINE       0     0     0
            sdo2                                               ONLINE       0     0     0
            sdm2                                               ONLINE       0     0     0
            sdh2                                               ONLINE       0     0     0
            6959709699627927323                                FAULTED      0     0     0  was /dev/sdf2
            sdl2                                               ONLINE       0     0     0
            sdi2                                               ONLINE       0     0     0
            sdj2                                               ONLINE       0     0     0
            sdg2                                               ONLINE       0     0     0
            sdf2                                               ONLINE       0     0     0
            sdd2                                               ONLINE       0     0     0
            sdc2                                               ONLINE       0     0     0
            sds2                                               ONLINE       0     0     0
            sdq2                                               ONLINE       0     0     0
            sdt2                                               ONLINE       0     0     0
            sdv2                                               ONLINE       0     0     0
            44baec85-b81c-400e-aa3e-e9a95801a3c8               ONLINE       0     0     0
        dedup
          mirror-3                                             ONLINE       0     0     0
            nvme-INTEL_SSDPE21D280GA_PHM2749000E1280AGN-part2  ONLINE       0     0     0
            nvme-INTEL_SSDPE21D280GA_PHM27490007S280AGN-part2  ONLINE       0     0     0
        special
          mirror-1                                             ONLINE       0     0     0
            sde1                                               ONLINE       0     0     0
            sdb1                                               ONLINE       0     0     0
            sda1                                               ONLINE       0     0     0
        logs
          mirror-2                                             ONLINE       0     0     0
            nvme-INTEL_SSDPE21D280GA_PHM2749000E1280AGN-part1  ONLINE       0     0     0
            nvme-INTEL_SSDPE21D280GA_PHM27490007S280AGN-part1  ONLINE       0     0     0

errors: No known data errors
root@Plutonium[~]#

(not letting me upload the image)

root@Plutonium[~]# smartctl -a /dev/sdf
smartctl 7.4 2023-08-01 r5530 [x86_64-linux-6.6.44-production+truenas] (local build)
Copyright (C) 2002-23, Bruce Allen, Christian Franke, www.smartmontools.org

=== START OF INFORMATION SECTION ===
Model Family:     Seagate IronWolf
Device Model:     ST8000VN004-2M2101
Serial Number:    WSD8VQKE
LU WWN Device Id: 5 000c50 0e53fb265
Firmware Version: SC60
User Capacity:    8,001,563,222,016 bytes [8.00 TB]
Sector Sizes:     512 bytes logical, 4096 bytes physical
Rotation Rate:    7200 rpm
Form Factor:      3.5 inches
Device is:        In smartctl database 7.3/5528
ATA Version is:   ACS-4 (minor revision not indicated)
SATA Version is:  SATA 3.3, 6.0 Gb/s (current: 6.0 Gb/s)
Local Time is:    Wed Dec  4 09:56:16 2024 GMT
SMART support is: Available - device has SMART capability.
SMART support is: Enabled

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x82) Offline data collection activity
                                        was completed without error.
                                        Auto Offline Data Collection: Enabled.
Self-test execution status:      (   0) The previous self-test routine completed
                                        without error or no self-test has ever
                                        been run.
Total time to complete Offline
data collection:                (  567) seconds.
Offline data collection
capabilities:                    (0x7b) SMART execute Offline immediate.
                                        Auto Offline data collection on/off support.
                                        Suspend Offline collection upon new
                                        command.
                                        Offline surface scan supported.
                                        Self-test supported.
                                        Conveyance Self-test supported.
                                        Selective Self-test supported.
SMART capabilities:            (0x0003) Saves SMART data before entering
                                        power-saving mode.
                                        Supports SMART auto save timer.
Error logging capability:        (0x01) Error logging supported.
                                        General Purpose Logging supported.
Short self-test routine
recommended polling time:        (   1) minutes.
Extended self-test routine
recommended polling time:        ( 707) minutes.
Conveyance self-test routine
recommended polling time:        (   2) minutes.
SCT capabilities:              (0x50bd) SCT Status supported.
                                        SCT Error Recovery Control supported.
                                        SCT Feature Control supported.
                                        SCT Data Table supported.

SMART Attributes Data Structure revision number: 10
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x000f   078   064   044    Pre-fail  Always       -       56816472
  3 Spin_Up_Time            0x0003   081   080   000    Pre-fail  Always       -       0
  4 Start_Stop_Count        0x0032   100   100   020    Old_age   Always       -       121
  5 Reallocated_Sector_Ct   0x0033   100   100   010    Pre-fail  Always       -       0
  7 Seek_Error_Rate         0x000f   084   060   045    Pre-fail  Always       -       245827568
  9 Power_On_Hours          0x0032   096   096   000    Old_age   Always       -       3582
 10 Spin_Retry_Count        0x0013   100   100   097    Pre-fail  Always       -       0
 12 Power_Cycle_Count       0x0032   100   100   020    Old_age   Always       -       121
 18 Head_Health             0x000b   100   100   050    Pre-fail  Always       -       0
187 Reported_Uncorrect      0x0032   100   100   000    Old_age   Always       -       0
188 Command_Timeout         0x0032   100   100   000    Old_age   Always       -       0
190 Airflow_Temperature_Cel 0x0022   071   050   040    Old_age   Always       -       29 (Min/Max 29/39)
192 Power-Off_Retract_Count 0x0032   100   100   000    Old_age   Always       -       55
193 Load_Cycle_Count        0x0032   098   098   000    Old_age   Always       -       5782
194 Temperature_Celsius     0x0022   029   050   000    Old_age   Always       -       29 (0 4 0 0 0)
195 Hardware_ECC_Recovered  0x001a   078   064   000    Old_age   Always       -       56816472
197 Current_Pending_Sector  0x0012   100   100   000    Old_age   Always       -       0
198 Offline_Uncorrectable   0x0010   100   100   000    Old_age   Offline      -       0
199 UDMA_CRC_Error_Count    0x003e   200   200   000    Old_age   Always       -       0
240 Head_Flying_Hours       0x0000   100   253   000    Old_age   Offline      -       1778h+55m+53.315s
241 Total_LBAs_Written      0x0000   100   253   000    Old_age   Offline      -       81788753984
242 Total_LBAs_Read         0x0000   100   253   000    Old_age   Offline      -       155379209968

SMART Error Log Version: 1
No Errors Logged

SMART Self-test log structure revision number 1
Num  Test_Description    Status                  Remaining  LifeTime(hours)  LBA_of_first_error
# 1  Extended offline    Interrupted (host reset)      10%      3456         -

SMART Selective self-test log data structure revision number 1
 SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
    1        0        0  Not_testing
    2        0        0  Not_testing
    3        0        0  Not_testing
    4        0        0  Not_testing
    5        0        0  Not_testing
Selective self-test flags (0x0):
  After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay.

The above only provides legacy SMART information - try 'smartctl -x' for more

root@Plutonium[~]#

Home Brew Server
Intel(R) Xeon(R) CPU E5-2630 v4
64Gb Ram
3x [LSI 9211-8i IT Mode SAS HBA’s
750w Corsair PSU
2x Intel Optane 900’s (dedup and SLOGs)
3x Samsung PM1635a Mirrored MetaData drives
2x Sandisk 240Gb boot SSDs

I have the same issue. One disk shows twice with same drive name, one faulted one ok. Also, one disk of the pool was disconnected and won’t reconnect. Have you been able to fix it?

You need to provide some more details. Run the following in a Shell window and post back using Preformatted Text (</>) or Ctrl+e. This will show like in the original post your pool status

Could you also post hardware and OS details like the original poster had too, please

zpool status -v
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