Hi all,
Quick heads-up: I’ve already tried following joeschmuck’s instructions to work through the troubleshooting flowchart, but the problem has actually got worse rather than better. That’s why I’m posting this here in the hope that you can help me out.
Yesterday, I noticed that one out of four hard drives was showing a few read and write errors. The status of the problematic HDD was still showing as ‘online’. Unfortunately, after attempting to troubleshoot the issue (by running ‘zpool clear’ and ‘scrub’ again), the status changed to ‘Faulted’.
To be honest, I’m surprised that, after less than six months, I’m already seeing the first errors and, in the worst-case scenario, even a faulty hard drive.
Setup:
VDEV: Split Mirrow (2 x mirrow, 2 x wide –> 4 HDD)
HDD: WD Red Plus WD60EFPX NAS HDD - 6 TB 5400
NAS: TERRAMASTER F4-425 Plus
OS: TrueNas 25.10.1
First use of the hard drive: 21.02.2026
Output status: zpool status -v
pool: boot-pool
state: ONLINE
scan: scrub repaired 0B in 00:00:05 with 0 errors on Mon Jun 8 03:45:06 2026
config:NAME STATE READ WRITE CKSUM boot-pool ONLINE 0 0 0 nvme0n1p3 ONLINE 0 0 0errors: No known data errors
pool: zpool
state: DEGRADED
status: One or more devices are faulted in response to persistent errors.
Sufficient replicas exist for the pool to continue functioning in a
degraded state.
action: Replace the faulted device, or use ‘zpool clear’ to mark the device
repaired.
scan: scrub repaired 7.88M in 01:08:41 with 0 errors on Sat Jun 13 08:19:50 2026
config:NAME STATE READ WRITE CKSUM zpool DEGRADED 0 0 0 mirror-0 ONLINE 0 0 0 f178472c-07ce-46bf-82fc-7b47aa85c665 ONLINE 0 0 0 942fa512-b848-4400-9fc8-89921ec4ddb0 ONLINE 0 0 0 mirror-1 DEGRADED 0 0 0 291b119f-3f1d-410b-853f-641f0eb6c1d0 FAULTED 19 2 53 too many errors b8f5b715-01a8-4913-836d-cb7bf3196590 ONLINE 0 0 0errors: No known data errors
My question is: is the HDD damaged, or is it just the data on the hard drives?
If it’s just the data, I could restore it from the mirror drive as a backup, couldn’t I?
Running Smartctl on the affected hard drive returns the following error:
SMART overall-health self-assessment test result: PASSED
General SMART Values:
Offline data collection status: (0x00) Offline data collection activity
was never started.
Auto Offline Data Collection: Disabled.
Self-test execution status: ( 0) The previous self-test routine completed
without error or no self-test has ever
been run.
Total time to complete Offline
data collection: (59400) seconds.
Offline data collection
capabilities: (0x7b) SMART execute Offline immediate.
Auto Offline data collection on/off support.
Suspend Offline collection upon new
command.
Offline surface scan supported.
Self-test supported.
Conveyance Self-test supported.
Selective Self-test supported.
SMART capabilities: (0x0003) Saves SMART data before entering
power-saving mode.
Supports SMART auto save timer.
Error logging capability: (0x01) Error logging supported.
General Purpose Logging supported.
Short self-test routine
recommended polling time: ( 2) minutes.
Extended self-test routine
recommended polling time: ( 616) minutes.
Conveyance self-test routine
recommended polling time: ( 5) minutes.
SCT capabilities: (0x3039) SCT Status supported.
SCT Error Recovery Control supported.
SCT Feature Control supported.
SCT Data Table supported.SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME FLAG VALUE WORST THRESH TYPE UPDATED WHEN_FAILED RAW_VALUE
1 Raw_Read_Error_Rate 0x002f 200 200 051 Pre-fail Always - 18
3 Spin_Up_Time 0x0027 100 253 021 Pre-fail Always - 0
4 Start_Stop_Count 0x0032 100 100 000 Old_age Always - 2
5 Reallocated_Sector_Ct 0x0033 200 200 140 Pre-fail Always - 0
7 Seek_Error_Rate 0x002e 100 253 000 Old_age Always - 0
9 Power_On_Hours 0x0032 096 096 000 Old_age Always - 3081
10 Spin_Retry_Count 0x0032 100 253 000 Old_age Always - 0
11 Calibration_Retry_Count 0x0032 100 253 000 Old_age Always - 0
12 Power_Cycle_Count 0x0032 100 100 000 Old_age Always - 2
192 Power-Off_Retract_Count 0x0032 200 200 000 Old_age Always - 0
193 Load_Cycle_Count 0x0032 200 200 000 Old_age Always - 44
194 Temperature_Celsius 0x0022 119 112 000 Old_age Always - 31
196 Reallocated_Event_Count 0x0032 200 200 000 Old_age Always - 0
197 Current_Pending_Sector 0x0032 200 200 000 Old_age Always - 2
198 Offline_Uncorrectable 0x0030 100 253 000 Old_age Offline - 0
199 UDMA_CRC_Error_Count 0x0032 200 200 000 Old_age Always - 0
200 Multi_Zone_Error_Rate 0x0008 100 253 000 Old_age Offline - 0SMART Error Log Version: 1
No Errors LoggedSMART Self-test log structure revision number 1
No self-tests have been logged. [To run self-tests, use: smartctl -t]SMART Selective self-test log data structure revision number 1
SPAN MIN_LBA MAX_LBA CURRENT_TEST_STATUS
1 0 0 Not_testing
2 0 0 Not_testing
3 0 0 Not_testing
4 0 0 Not_testing
5 0 0 Not_testing
I really hope you can help me with this.
Many thanks in advance

