The disk has UDMA_CRC Errors, normally indicative of a data cable issue. This could be causing your problems, however you have other issues with this drive, the Input/Output failures.Read SCT Status failed: Input/output error which a google search indicates this could also be a data cable issue.
Power Down, Connect the drive directly to the SATA port on the motherboard, not the HBA, Power Up, Run the smartctl -x /dev/sda again. If there is any change, post the output. The specific change I’m looking for is the lack of the Input/Output error messages. If there is a lack of these messages, the Data Cable or HBA/Drive Bay is the likely suspect.
If this does not fix the smart data, then you may be looking to RMA the drive.
As for the ZFS pool status, looks like you have one drive (likely the same drive) which is causing issues. You have a RAIDZ2 so you are currently safe.
Once the drive issue is fixed, you can clear the ZFS problems
This is the pool now (having moved that drive) : though it hasn’t “expanded” now I have upgraded from 2TB to 4TB drives… I have no idea why that is…
state: ONLINE
status: One or more devices has experienced an unrecoverable error. An
attempt was made to correct the error. Applications are unaffected.
action: Determine if the device needs to be replaced, and clear the errors
using ‘zpool clear’ or replace the device with ‘zpool replace’.
see: Message ID: ZFS-8000-9P — OpenZFS documentation
scan: resilvered 21.2M in 00:00:13 with 0 errors on Mon Jun 2 11:04:56 2025
config:
It is a 12 BAY server 4x3 with a Supemicro Sata II MB No. X9SCL-F with 32GB ECC RAM. Bios Firmware was upgraded by me to 2.3. The HBA is a LSI 9211-8i. The MB is connected to 4 bays. The HBA to the other 8. I reflashed the HBA with IT firmware (latest available for that board) and have confirmed this is loaded with 20.00.07.00. I am trying to run the latest TrueNAS 25.04.1 CE - It’s not like the whole thing has been real easy… two steps forward one step back kind of situation. It’s not like I’m not learning (I am). And fast. How else do you learn about TrueNAS, servers etc without trial and error right? I could have been lazy and just thrown the whole massive setup into the dust bin and purchased brand new hardware with some sort of consumer ready software like a QNAP or Synology - but I decided it was worth a shot to try repair what I had, given it has ECC RAM and and i3 Intel chip , load on TrueNAS CE and give it all a new go (rather than simply trash the environment)
So from all yr help it looks like the HBA, or cabling from the HBA to one?.. or all? of the bays it controls… or power? is a problem. I am pretty sure it’s not an incorrect BIOS setting, but not 100% sure of that… The question is how do you narrow things down to pin down the actual device causing the issue? New HBA boards and power supplies are cheap… so my question is what do I replace 1st? New cables? New HBA…new power supply? or could it actually be a motherboard problem?. If I have to replace something… what do it replace it with? (What HBA would I swap)? it’s not like there is a DIY manual for this sort of stuff or anything. Where do I go from here? I am happy to spend a bit more but without precise knowledge of what is causing the actual problem there comes a time when expense and time costs outways actually starting again (with a completely new build/device) Cheers
I have two of those happily running my 2 servers - see my signature. Supply enough power and keep the HBA and the drives cool and you should be golden.
I guess you didn’t burn in test your new drives before you put them in the server? Also, you don’t even seem to be running long SMART tests as a priority (they’ll help differentiate pure drive issues from cable/connector woes as Joe has indicated already).
Wow what this experience is telling me is just how robust ZFS is!!! Its darn awesome! Well worth persisting… OK so now my pool is intact and expanded… Miraculously - 'cause I haven’t done much other that what ya’ll recommend. Oh other the larger 8TB stripped drive running the other backup pool… And hit the ZFS expand button on the RaidZ2 pool . I need to check BIOS settings now, but I suspect “the problem” has not gone away… as I still think error messages will continue… So what should I replace first to try sort this? the power supply?? Is there any specific commands I can use to check that? thanks
@solarNAS To reset the ZFS flags, run zpool clear poolname to clear the errors, then run a scrub zpool scrub poolname and see how it works out.
I’d have provided the entire command to include what your pool name is, but many users feel like they should cut off parts of an output thinking it offers no relevancy. Trust me, more often than not it is relevant when someone cuts off data.
Make specific note of the serial number (not sda/sdb/whatever) of affected disks.
Reseat connections on affected disk(s) and re-test (run a scrub).
Issues persist on same disks? Shut down & swap sata data cables to known working disks (or skip this step and the next & just swap out data wires). Retest.
Issues present on previously known good disks? Swap sata data wire, preferably with a shorter one when possible.
Issues on random disks? Check cooling for chipset and/or HBA card.
Cooling in spec, but random disks not isolated to specific HBA or motherboard connector? Blame the PSU and/or power connections.
If issue is isolated to specific disk regardless of sata/power connections/connection or HBA vs motherboard? Swap the disk.
So far this quick & dirty has resolved issues for me, but I’m lucky to have spare cables, spare PSUs, etc.
This happened to me at TMU, can confirm. Fellow student came over and asked where the any key was. German speaker, didn’t seem to have a smirk … it may have been genuine.
Yep. 100% Exactly what I am now doing…
It’s not like anybody “tells you” (ie the end user) they have to do all this…
Its largely trial and error …that’s ok… I am learning heaps…
(I guess that’s why iX has their enterprise business… don’t get me wrong… I don’t begrudge them making money)…
Just fully disclose it aint necessarily easy (for everyone else) is kinda all I am saying…
Sure would be useful though, if this was all built into TrueNAS
Where is the troubleshooting AI app?
… you know… for all us (non enterprise) fanboys…
Appreciate to comment